Smoked Shotgun Shells Recipe - The Foodie Diary

Smoked Shotgun Shells are taking the BBQ world by storm! This delicious dish combines the savory flavors of stuffed pasta, wrapped in bacon, and smoked to perfection. Whether you’re hosting a backyard barbecue, tailgating, or just looking for a new grilling recipe, these smoked shotgun shells are guaranteed to be a crowd-pleaser.

This detailed guide will walk you through everything you need to know about making Smoked Shotgun Shells, from ingredients and step-by-step preparation to expert tips and flavor variations.

What Are Smoked Shotgun Shells?

Smoked Shotgun Shells get their name from their appearance: large pasta shells stuffed with a flavorful filling, wrapped in bacon, and slow-smoked until crispy. The combination of meat, cheese, and smoke creates an incredible bite packed with rich, smoky, and cheesy flavors.

These appetizers are similar to jalapeño poppers or armadillo eggs but use pasta shells instead of peppers. The shells soften while smoking, absorbing all the flavors from the meat and bacon, making them irresistibly delicious.

Ingredients for Smoked Shotgun Shells

Here’s what you’ll need to make this amazing dish:

Main Ingredients:

Manicotti Shells (uncooked) – These will hold the filling and absorb the smoky flavor.

Bacon – Thin-cut bacon works best as it crisps up evenly during smoking.
Ground Meat – Ground beef, pork sausage, or a mix of both add great flavor.
Shredded Cheese – Cheddar, mozzarella, or pepper jack for a gooey filling.

Cream Cheese – Adds creaminess and binds the mixture together.
BBQ Rub – Your favorite BBQ seasoning blend for extra flavor.
BBQ Sauce – A sweet and smoky sauce for basting.

Diced Jalapeños (optional) – For a spicy kick.

Optional Add-ins:

Chopped Cooked Bacon – Adds extra smokiness inside the filling.
Chopped Green Onions – A hint of freshness.

Crumbled Chorizo – For a spicy Mexican twist.

Step-By-Step Instructions

Step 1: Prepare the Filling

In a large bowl, mix the ground meat, shredded cheese, cream cheese, BBQ rub, and any optional add-ins.
Use your hands or a spoon to combine everything until evenly mixed.

Step 2: Stuff the Shells

Carefully stuff each manicotti shell with the meat mixture. A piping bag or small spoon can make this easier.
Be sure to fill the shells completely but avoid overstuffing, as the pasta will expand slightly when smoking.

Step 3: Wrap in Bacon

Wrap each stuffed manicotti shell with a slice of bacon, ensuring the bacon covers the shell entirely.

Secure with toothpicks if needed to keep the bacon in place.

Step 4: Season the Outside

Sprinkle the wrapped shells with an extra layer of BBQ rub for a deeper flavor.

Step 5: Rest the Shells

Place the wrapped shells on a baking sheet and refrigerate for at least 4 hours (overnight is best). This allows the pasta to soften before smoking.

Step 6: Preheat the Smoker

Set up your smoker to 225°F (107°C) using your favorite wood. Hickory, cherry, or applewood provide great smoky flavors.

Step 7: Smoke the Shotgun Shells

Arrange the shells directly on the smoker grates.
Close the lid and smoke for 60-90 minutes until the bacon starts to crisp up.

Step 8: Glaze with BBQ Sauce

Brush the shells with BBQ sauce during the last 15-20 minutes of smoking.
Let them continue smoking until the bacon is fully cooked and caramelized.

Step 9: Serve and Enjoy

Remove from the smoker and let them rest for a few minutes.

Serve hot with extra BBQ sauce or ranch dressing for dipping.

Expert Tips for Perfect Smoked Shotgun Shells

Use Thin-Cut Bacon – It crisps up better and cooks evenly.
Don’t Skip the Resting Time – Chilling the stuffed shells overnight helps the pasta soften before smoking.

Experiment with Fillings – Try adding pulled pork, brisket, or even breakfast sausage for a different twist.
Avoid Overfilling – Stuffing too much can cause the shells to break apart while cooking.
Smoke Low and Slow – Cooking at 225°F ensures the pasta softens properly and absorbs all the smoky flavor.

Flavor Variations

Want to switch things up? Try these fun variations:

Spicy Jalapeño Shotgun Shells

Add chopped jalapeños and pepper jack cheese for a fiery kick.

Tex-Mex Shotgun Shells

Use chorizo, cotija cheese, and taco seasoning for a Mexican twist.

Breakfast Shotgun Shells

Fill with scrambled eggs, sausage, and cheddar cheese for a morning treat.

Philly Cheesesteak Shotgun Shells

Use shredded beef, sautéed onions, and provolone cheese.

What to Serve with Smoked Shotgun Shells

Pair these shells with classic BBQ sides like:

Coleslaw
Baked Beans
Mac and Cheese

Grilled Corn on the Cob
Garlic Bread

For drinks, try:

Iced Tea
Cold Beer
Lemonade

FAQs

Can I Bake These Instead of Smoking?

Yes! Bake them at 375°F for about 35-40 minutes, flipping halfway through.

Do I Cook the Pasta Before Stuffing?

No, the pasta will soften as it smokes.

How Long Do Leftovers Last?

Store in an airtight container in the fridge for up to 3 days.

Smoked Shotgun Shells are a must-try BBQ dish that delivers incredible flavor in every bite. Whether you stick with the classic recipe or try a creative twist, these smoky, bacon-wrapped, cheese-filled delights will be a hit at any gathering.

Pairing Smoked Shotgun Shells with Dips and Sauces

Smoked Shotgun Shells are delicious on their own, but dipping them in a flavorful sauce takes them to the next level. Here are some great options:

Classic BBQ Sauce

A sweet and smoky BBQ sauce enhances the caramelized bacon and brings out the richness of the filling.

Spicy Sriracha Mayo

For those who love a little heat, mix mayonnaise with sriracha and a splash of lime juice.

Ranch Dressing

The cool, creamy texture of ranch dressing balances the smoky and spicy flavors of the shells.

Cheese Sauce

A warm, creamy cheese dip made with cheddar or nacho cheese can turn these into a decadent appetizer.

Honey Mustard

The sweet and tangy combination of honey and mustard pairs well with the bacon-wrapped shells.

Chimichurri

For a fresh, herby contrast, serve with chimichurri sauce made from parsley, garlic, olive oil, and vinegar.

Perfecting Your Smoking Technique

Achieving the best flavor and texture in your Smoked Shotgun Shells requires attention to smoking techniques. Here are some key tips:

Choosing the Right Wood

The type of wood you use can influence the final flavor of your dish. Here are some great options:

Hickory – Bold and smoky, great for a classic BBQ taste.
Cherry – Slightly sweet, pairs well with pork and bacon.

Applewood – Mild and fruity, adds a subtle smoke.
Pecan – A nutty, rich smoke that complements cheesy fillings.

Maintaining Consistent Heat

Keep your smoker at a steady 225°F (107°C) to allow for slow cooking.

Avoid frequent opening of the lid to retain heat and smoke.

Using a Water Pan

Adding a water pan to your smoker helps maintain moisture and prevents the shells from drying out.

Finishing Over Direct Heat

If the bacon isn’t crisping up as much as you’d like, finish the shells over direct heat for 2-3 minutes.

Making Smoked Shotgun Shells Ahead of Time

One of the best things about this recipe is that you can prepare the shells in advance. Here’s how:

Prepping the Night Before

Stuff the manicotti shells and wrap them in bacon.
Place them in an airtight container and refrigerate overnight. This allows the pasta to absorb moisture, making it tender when smoked.

Freezing for Later

Assemble the shells and freeze them on a baking sheet.
Once frozen, transfer them to a ziplock bag and store for up to 3 months.
Thaw overnight in the fridge before smoking.

Smoked Shotgun Shells for Different Occasions

These delicious appetizers are versatile and work for many events:

Game Day Snacks

Smoked Shotgun Shells are a hit at football watch parties. Serve them alongside wings and nachos for the ultimate tailgate spread.

Holiday Gatherings

Impress your guests with these unique, smoky bites at Thanksgiving, Christmas, or Fourth of July celebrations.

Summer BBQs

Pair with grilled ribs, burgers, and hot dogs for a complete barbecue feast.

Potlucks

Since these are easy to transport, they make an excellent potluck dish that will have everyone asking for the recipe.

Healthier Alternatives

If you’re looking to enjoy Smoked Shotgun Shells with a healthier twist, consider these modifications:

Turkey or Chicken Bacon

Swap traditional pork bacon for turkey or chicken bacon for a leaner option.

Ground Turkey or Chicken

Instead of ground beef or sausage, use lean ground turkey or chicken for a lighter filling.

Whole Wheat Pasta

Use whole wheat manicotti shells for added fiber and nutrients.

Low-Sodium BBQ Sauce

Many BBQ sauces are high in sugar and salt. Opt for a low-sodium or homemade version to reduce excess sodium.

Troubleshooting Common Issues

Here are some common problems and how to fix them:

1. The Bacon Isn’t Crisping Up

Use thin-cut bacon for better crispiness.

Increase the smoker’s temperature to 275°F in the last 15 minutes.
Place the shells over direct heat for 2-3 minutes.

2. The Pasta Shells Are Too Hard

Make sure to refrigerate the shells for at least 4 hours before smoking.

Allow the pasta to absorb moisture from the filling.
If needed, lightly brush the shells with oil before smoking.

3. The Filling Is Leaking Out

Avoid overfilling the shells.

Chill the stuffed shells before wrapping them in bacon to help them hold their shape.
Wrap the bacon tightly around the shell to seal it.

4. The Shells Are Falling Apart

Be gentle when stuffing the pasta.

If the shells crack, use a second slice of bacon to reinforce them.

A Smoked Shotgun Shells Challenge

Want to take your smoked shotgun shells to the next level? Try The Ultimate Smoked Shotgun Shells Challenge:

Create Your Own Signature Filling – Experiment with different meats, cheeses, and seasonings.

Try a Unique Glaze – Instead of BBQ sauce, brush with teriyaki, honey garlic, or buffalo sauce.
Use a Different Wrap – Try prosciutto or pancetta for a gourmet twist.
Pair with a Craft Beer – Match different flavors of shotgun shells with specific craft beers for an elevated experience.

Final Thoughts

Smoked Shotgun Shells are a fun, flavorful, and impressive dish that’s perfect for any occasion. Whether you’re an experienced pitmaster or a beginner looking for a new challenge, this recipe delivers bold flavors with minimal effort.

By following the steps in this guide, you’ll master the art of making Smoked Shotgun Shells and impress your family and friends with this mouthwatering BBQ sensation.

So fire up your smoker, grab your ingredients, and get ready to enjoy the best Smoked Shotgun Shells you’ve ever had! 🔥🍖